Small Tile Adhesive Making Machine Solutions
1–10 T/H Tile Adhesive Making Machines for Small and Medium Production
FUREIN supplies 1–10 T/H tile adhesive making machines for startups, small mortar factories and customers who need a compact and flexible production solution.
The layout of the small tile adhesive production line can be adjusted according to the available workshop height and floor space. プロジェクトに応じて, the weighing system can be installed below the mixer, in front of the mixer, or integrated into the feeding section.
The packing system can also be selected according to the customer’s bag type and required output. Open-mouth bags, valve bags and small-dose packing can all be supported with suitable packing equipment.
The goal is simple: use the space you already have, choose only the equipment you really need, and build a practical tile adhesive production system without unnecessary investment.
Capacity about 10t/h
Two Capacity Options for Standard Tile Adhesive Making Machine
Choose the output that matches your current market and future production plan.
How to Choose the Right Tile Adhesive Making Machine?
The right small tile adhesive production line should be selected according to your raw materials, factory space, 必要な容量, bag type and preferred level of automation. For small projects, the most important point is not to use the most equipment, but to make the whole process simple, practical and easy to operate.
Choose the Feeding Method
Different raw materials may require different feeding methods. Powder materials can be transferred by screw conveyor, while sand or bulk materials can also be fed by bucket elevator or hopper according to the plant layout.
Choose the Weighing Position
The weighing system does not have to be installed in only one position. Depending on the workshop height and equipment arrangement, the weighing hopper can be placed below the mixer, in front of the mixer, or above the mixer together with the feeding system.
Choose the Mixer
Small-capacity projects can use a ribbon mixer for a simple and economical configuration. For higher output or faster mixing, a double-shaft paddle mixer can be selected.
Choose the Packing Method
The packing machine should match the bag type, powder characteristics and required packing speed. バルブバッグ, open-mouth bags and smaller packing sizes can all be supported with different packing equipment.
Packing Options for Small Tile Adhesive Production Lines
Different customers use different bags and packing sizes. FUREIN can match the tile adhesive packing machine to your bag type, powder characteristics and required output.
バルブ袋包装機
Commonly used for tile adhesive and other dry mortar products. Valve bags are easy to fill and do not require separate sewing after filling.
Open-Mouth Bag Packing Machine
Suitable for open-mouth bags and customers who need flexible bag sizes. The bag is placed manually and can be sealed by sewing or heat sealing depending on the bag material.
Small-Dose Packing Machine
Suitable for smaller bags or products that need lower packing weights. The configuration can be adjusted according to the required bag size and weighing range.
Small Footprint & Easy Installation
One of the main advantages of a small tile adhesive making machine is that it can be installed in a relatively compact workshop.
The equipment layout can be adjusted according to the available floor space and building height. For customers with an existing workshop, we can prepare a layout drawing based on the actual dimensions before production starts.
Compared with a large automatic mortar plant, a compact tile adhesive line requires less steel structure, fewer silos and a simpler installation process. This can reduce both installation time and initial investment.
Do You Need a Sand Dryer for a Small Tile Adhesive Production Line?
If you purchase dry graded sand, a sand dryer is normally not required.
If the sand moisture is higher than about 1%, drying may be recommended before the sand enters the tile adhesive production process. Excess moisture can affect weighing accuracy, material flow and final product stability.
For a small tile adhesive production line, the commonly selected sand dryer capacity is around 3 T/H or 5 T/H, depending on the sand moisture and required production output.
The dryer capacity should be selected according to the wet sand moisture rather than only matching the mixer capacity.
Real Layout Examples for Small Tile Adhesive Making Machines
Small tile adhesive projects often look different because customers have different workshops, raw materials and packaging methods. These project examples show how the equipment can be adjusted to different production conditions.
Many customers already have an existing workshop, limited building height or a preferred feeding method. Instead of forcing every project into the same standard layout, FUREIN adjusts the small tile adhesive machine design according to the actual site.
Based on previous projects, we have added wear-resistant liners under mixers, installed batching hoppers above mixers, changed weighing positions, adjusted feeding directions and modified packing layouts to suit different factory conditions.
3–5 T/H Tile Adhesive Line with Bottom Weighing System
特徴: Automatic Batch Weighing Under the Mixer
This 3–5 T/H small tile adhesive production line uses an outdoor cement silo and screw conveyor to feed cement directly into an O-type ribbon mixer. A weighing system is installed below the mixer to automatically weigh each batch. The required recipe can be preset in the control cabinet, helping improve batch consistency while keeping the overall layout compact.
5–6 T/H Tile Adhesive Line with Three Feeding Systems
特徴: Three Feeding Lines for Main Raw Materials
This 5–6 T/H tile adhesive making machine uses three separate feeding systems to transfer the main raw materials into the mixer. 混合後, the finished material is discharged from the bottom of the mixer and transferred by a second screw conveyor to the finished product hopper for packing. This layout is suitable for customers who need to handle several main raw materials in a simple and organized way.
6–8 T/H Tile Adhesive Line with Buffer Hopper
特徴: Buffer Storage Above the Mixer for Faster Feeding
This 6–8 T/H small tile adhesive production line is designed to improve feeding speed. A buffer hopper is installed above the mixer to temporarily store cement and other main materials. Smaller materials can be lifted from ground level by screw conveyor and fed into the system. Two valve bag packing machines are used to improve packing efficiency and better match the mixer output.
Twin-Mixer Tile Adhesive Production Line
特徴: O-Type and U-Type Ribbon Mixers in One Production Site
This tile adhesive production site uses two mixers: an O-type ribbon mixer and a U-type ribbon mixer. The U-type mixer provides a more stable structure for certain raw material combinations and can be selected when the production formula contains more material types. The complete line is equipped with four air packing machines to handle higher packing demand and support continuous production.
Fully Automated Small Tile Adhesive Production Line
特徴: Full Automation from Feeding to Palletizing
This compact small tile adhesive production line uses ground-level feeding and two material feeding lines connected to a double-shaft mixer. 混合後, the finished material is transferred by screw conveyor to a double-outlet finished product hopper and packed by two air packing machines. The packed bags are then conveyed by belt conveyor to the palletizing area and stacked automatically by a column palletizer. Although the plant is compact, it achieves a complete automated process from feeding and mixing to packing and palletizing.
2–3 T/H Standard Tile Adhesive Production Line
特徴: Standard Compact Layout with Dust Collection and Palletizing
This 2–3 T/H small tile adhesive making machine uses ground-level feeding, with raw materials transferred by screw conveyor into the mixer. 混合後, the finished material is packed by one air packing machine. The packed bags are then conveyed through a belt conveyor and bag shaping unit to the palletizing area, where a Cartesian palletizer stacks them automatically. A pulse dust collector is also included to improve the working environment and reduce dust during production.
Improved Tile Adhesive Making Machine
- The improved tile adhesive making machine capacity at 10-15t/h.
- The tile adhesive mixing machine is a double shaft mixer machine.
- The output can up to 12t/h, suitable for small volume production. Low investment and small footprint.
- When a set of small tile adhesive making machines was installed, generally speaking, the height of the whole machine was less than 3.5m, and the footprint was less than 2 平方メートル.
- It adopted a ribbon tile adhesive mixing machine, and the batch mixing time is about 15 分/バッチ.
Tile Adhesive Making Machine With Sand Dryer
- The power of the double shaft tile adhesive mixing machine determines the output of the tile adhesive making machine.
- Sometimes the moisture content of raw materials is higher than 5%, いつもの, a set of sand drying plants is configured to quickly dry the moisture of sand.
- 乾燥後, the drying sand is quickly put into a tile adhesive making machine for further processing through a belt conveyor.
- サンドドライヤー is the best partner of tile adhesive making machines.
はい. A small tile adhesive making machine has a relatively simple structure and is easy to operate. FUREIN provides installation manuals, video guidance and installation instructions. If you still need help, our engineers can also travel to your country for on-site installation support.
A small tile adhesive production line normally needs about 2–3 workers. They mainly handle raw material feeding and bagging, including manually placing bags onto the packing machine.
The packing machine should match your bag type.
For valve bags, use a valve bag packing machine.
For open-mouth bags, use an open-mouth packing machine.
These machines normally handle bags from about 10–50 kg.
For smaller bags of around 1–10 kg, a small-dose packing machine is recommended.
It depends on your production needs. For a 1–8 T/H tile adhesive production line, an automatic weighing system can be added if large quantities of raw materials need to be weighed automatically. For additives used in small quantities, usually only tens or hundreds of kilograms for the whole production process, manual feeding is often more economical.
For a small tile adhesive production line, a ribbon mixer is usually sufficient.
A double-shaft mixer mixes faster, but the mixer speed must match the packing and storage capacity. A faster mixer alone will not increase the output of the whole production line.
For higher capacity, a double-shaft mixer can be used, but the storage and packing systems should also be upgraded.
はい. The weighing system can be installed before the conveying system or below the tile adhesive mixer, depending on the feeding method and factory layout.
A small tile adhesive production line normally needs about 50 m² of floor space, with a workshop height of around 7 メートル. These dimensions are not fixed. FUREIN can design the layout according to your existing factory size and height.
A small tile adhesive production line normally includes:
- Feeding system
- 混合システム
- Discharge system
- ストレージシステム
- 梱包システム
Optional equipment can include an automatic weighing system, dust collector and air compressor.
A small tile adhesive making machine usually costs about USD 3,000–8,000. The final price depends on the capacity, mixer type, 給餌システム, weighing system and packing machine.
Bigger capacity is not always better, and a more expensive machine is not always the right choice.
You should choose the tile adhesive making machine according to your current sales volume, expected demand and future production plan.
The capacity depends on the mixer size and the overall small tile adhesive production line configuration. Common options are: 1–2 T/H, 3–5 T/H, 5–8 T/H, and 8–10 T/H.
FUREIN can also provide tile adhesive production lines with capacities below 30 T/H.
A small tile adhesive making machine is a compact and flexible production line for small businesses or startups. Its typical capacity is 1–10 T/H, and it requires relatively little factory space.
タイル接着剤製造機: 究極のFAQガイド
Components of automatic tile adhesive making machine?
- Detachable bolted cement silo, generally matched with an outdoor bucket elevator.
- Cement silos are often used together with concrete mixing stations and dry mortar stations, it is detachable, we called it bolted cement silo.
- Mainly used to store bulk materials such as cement, フライアッシュ, 砂, 等.
- The bottom of the bolted cement silo is a cylindrical steel bracket, and the discharge height of the cement silo can be customized according to the actual situation of the customer.
タイル接着剤製造機
The mixing system is designed to thoroughly blend the measured raw materials. It typically includes a mixer, such as a spiral ribbon mixer or a twin-shaft paddle mixer, which ensures uniform mixing quickly.
Double shaft paddle tile adhesive mixing machine, usually there is a premix hopper on the top, and the end production hopper is below the mixer machine.
The non-gravity tile adhesive making machine is mainly used for anti-cracking mortar, 断熱モルタル, 接着モルタル, surface mortar, floor mortar and other powder materials with high mixing uniformity requirements, 乾式モルタルなど, 接着モルタル, パテパウダー, タイル接着剤, 等々.
梱包システム
You can choose an 自動バルブパッキン機, automatic open port packing machine, or in bulk according to your convenience.
• The picture on the right is a picture of the valve packing machine, which has the characteristics of fastpacking speed and high accuracy of weighing.
• If your bag is a valve packing bag, then choose the valve packing machine.
• If your bag is an open bag, then choose the open port packing machine.
制御システム
がある 2 control systems for you to choose, electric control system and PLC control cabinet.
PLC is the abbreviation of Programmable Logic Controller.
The PLC control system interface is simple and easy to understand, 操作が簡単, high in automation, saving labor and improving production efficiency.
Dedust Collector System
You can choose between a pulse dust collector and an economical dust collector.
The high-efficiency pulse dust collector can help you collect dust better and purify the environment.
The bag filter for the packing machine is economical and can help you collect dust at a lower cost.
Working principle of tile adhesive making machine
An accurate flow chart can help you to see the profit and better layout of your tile adhesive making machine.
動作原理: 下図に示すように, the left part is the sand drying plant, and the right part is the automatic tile adhesive making machine.
The tile adhesive making machine working process is as follows: 最初, to add material to the outdoor bucket elevator, the material will be delivered to the cement silo by バケットエレベーター, cement silo bottom has a screw conveyor, the material through the screw conveyor to the indoor bucket elevator, then the material will arrive in pre-mix hopper waiting for mixing, then the material conveying to the double shaft dry mortar mixer for mixing, the mixed well material will into the finished product warehouse, there is a packing system, automatic valve bag packing machine will pack the finished product into bags.
Parameter of tile adhesive making machine
The output of the simple tile adhesive making machine includes 1-2T/H, 3-4T/H, 5-6T/H and 6-8T/H.
The output of the automatic tile adhesive plant is 10-15t/h, 15-25 t / h, 25-35 t / h, and the maximum can reach 100 t / h.
If you want to know a customize tile adhesive making machine specific list, or customized solutions, お気軽にお問い合わせ下さい.
What is a tile adhesive making machine capacity?
一般的に言えば, the tile adhesive making machine output is 0.5t/h~100t/h.
Small tile adhesive making machine adopts a three-layer ribbon tile adhesive mixing machine and its process range is:0.5t/h to 8 t / h.
If you want a small tile adhesive making machine capacity up to 10t/h, that's OK. Contact us to get a solution now.
Tile adhesive plant with double shaft weightless mortar mixer has the output of 8t/h to 60t/h. If you want to achieve the output of 100t/h or 150t/h, it's no problem, please contact us for customized solutions.
A set of tile adhesive making machines can not only produce tile adhesive, but also produce other dry mortar, so we can call it ドライミックスモルタルマシン, ドライミックスモルタルプラント, ドライミックスモルタル生産ライン, タイル接着剤製造工場, 壁パテ製造機, 準備ができている石膏植物を混ぜます, 等.
Benefits of Using a Tile Adhesive Making Machine:
Increased Efficiency: The automation and integration of various components in the machine reduce manual labor and increase production efficiency.
Consistent Quality: The machine ensures uniform mixing and accurate measurement of raw materials, resulting in high-quality tile adhesives.
カスタマイズオプション: The control system allows for flexibility in adjusting adhesive formulations, meeting specific requirements of different projects.
Cost Savings: By producing tile adhesives in-house, construction companies can save costs compared to purchasing pre-made adhesives.
結論は, a tile adhesive making machine is an essential tool for producing high-quality tile adhesives. It enables efficient, consistent, customized manufacturing, providing construction projects with reliable and durable bonding solutions.
