タイル接着剤製造工場
Complete Production Lines for Tile Adhesive, Tile Glue and Cement-Based Dry Mortar
FUREIN designs and manufactures complete tile adhesive production lines for medium and large-scale production. From raw material storage, automatic weighing and chemical additive dosing to mixing, packing and palletizing, each plant is configured according to your formula, 必要な容量, factory conditions and automation level.
5–30+ T/H
Flexible Capacity
Automatic Batching
Accurate Formula Control
Micro Additive Dosing
Complete Process
パッキング & パレタイジング
Turnkey Engineering
What Is a Tile Adhesive Manufacturing Plant?
A tile adhesive manufacturing plant is a complete production system used to store, weigh, dose, mix and pack cement, dried sand, fillers and chemical additives according to a preset formulation.
Unlike a compact tile adhesive making machine, a complete plant usually includes raw material silos, 自動バッチ処理, additive dosing, high-efficiency mixing, finished product storage, 集塵, packing and optional palletizing systems. It is designed for customers who need higher production capacity, better automation and more stable batch consistency.
Looking for a compact 1–10 T/H solution?
Choose Your Tile Adhesive Production Line
専門的なタイル接着剤製造工場のサプライヤーとして, 私たちは常に不変の信念を貫きます: ファーストクラスの品質, プロフェッショナルなサービス, 最先端のテクノロジー. これにより多くのリピーターを獲得することができました, そしてここ, we'll show you how to choose the right tile adhesive manufacturing plant.
Medium Automatic Tile Adhesive Plant
Designed for continuous commercial production with multiple raw materials, automatic batching and higher packaging efficiency. The system can be configured to produce tile adhesive together with wall putty, skim coat and other cement-based dry mortar products.
| 容量 | 10–20 T/H Automatic Tile Adhesive Plant |
|---|---|
| ミキサーモデル | 二軸タイル接着剤混合機 |
| 総電力 | 45-65kw |
| 制御システム | Automatic weighing and packing with PLC contol |
Large / Tower-Type Tile Adhesive Manufacturing Plant
A vertically arranged plant for higher output and greater automation. Raw materials flow through storage, 重さを量る, mixing and packing sections with fewer intermediate transfers, making the system suitable for industrial-scale production.
| 容量 | 20–30+ T/H Tower-Type Tile Adhesive Manufacturing Plant |
|---|---|
| ミキサーモデル | M3000, M4000 |
| ミキサーパワー | 20-30kw |
| 制御システム | Fully automatic with PLC control system, all in one. |
Which Plant Is Right for You?
| Project | 5-10 T/H | 10-20 T/H | 20-30T/H |
|---|---|---|---|
| Best for | Growing producers | Commercial factories | Industrial production |
| Main material feeding | Automatic | Automatic | Fully Automatic |
| Additives Dosing | マニュアル / Optional | Semi /Automatic | Automatic micro-dosing |
| ミキサー | Double shaft mixer | Zero-gravity mixer | Industrial paddle mixer or plough mixer |
| パッキング | 1-2 packing machines | 2-3 packers | Multiple packing lines |
| パレタイジング | Optional | Optional | Recommended |
| Factory height suggestion | 6-10メートル | 10-15メートル | 13-20メートル |
| オートメーション | 中くらい | High | High |
Not sure which configuration fits your project? Start with your target capacity, products and factory dimensions.
Complete Tile Adhesive Manufacturing Process
タイル接着剤製造工場で一般的に使用されている 3-6 原料サイロ, 2 つの大きなサイロは、カルシウム粉末などの材料を保管するために使用されます。, 残りの小さなサイロは軽質カルシウムを保管するために使用されます, 重いカルシウム, 砂, 小さな材料, 等. ライトカルシウム, 重いカルシウム, 砂, 小さな材料などはバケットエレベーターリフトを使用して小さなサイロに入れる必要があります, バケットエレベーター分配型オペレーションをサポートする賢い資材分配システム, 資源の無駄を避けるために.
計量システム, スクリューコンベアの協力により, サイロ内の原材料を計量ホッパーに移します。, センサーのデータフィードバックにより原材料の計量を実現します。. 計量ウェルの材質, スクリューコンベアガイドを通ってメインバケットマシンへ, 乾燥モルタル混合機まで持ち上げてサイロ内で混合します. 乾式モルタルミキサーは空気圧オープンドアタイプです。, 混合する材料を無重力ミキサーに素早く投入し、タイル接着剤の連続生産を実現します。.
自動タイル接着剤製造機の主要部品
1. 原料保管サイロ
大型原料保管用セラミックタイル接着剤製造機, 一般的にタンクの設計を使用します, タンクローリー給餌を使用して. プロジェクトの建設中, 少量の原材料を保管するには、原材料の小さな貯蔵タンクが 2 つだけ必要です.
2. バッチングおよび計量システム
ホッパー計量器で構成されています, フラッドドラゴン, 放電装置, 微量材料添加装置とコンピュータ制御システム. 式に従ってさまざまな原料を自動測定できます, 労働集約と環境汚染の削減, セラミックタイル接着剤の製品品質も保証します.
3. 乾式モルタルミキサー
タイル接着剤混合機の選択肢は豊富です, 三層ベアベルトミキサーなど, プラウミキサー, 二軸乾式モルタルミキサー, 等.
タイル接着剤混合機の要件は均一な混合です。, 死角がない, 高効率, 耐摩耗装備, 速い荷降ろし速度.
無重力両軸ミキサーのご使用をお勧めします。, 最も人気のあるドライパウダーミキサーです.
プラウミキサーは繊維材料と液体の混合に適しています。.
4. 包装機
梱包袋は2種類あります: オープンバッグとバルブバッグ. タイル用接着剤の製造工程中, バルブポート包装機の使用頻度が高くなります, 縫う必要がないので、, 一人で操作するだけで済みます, ただし、この包装機は軽量物の包装には適していません, バッグの値段が少し高い, しかし梱包スピードは速いです.
5. 集塵機
タイルグラウト製造機のダスト回収に使用されます。, 環境保護に良い. 通常、セメントサイロの上部に位置します。, バケットエレベータの供給口, 包装機の包装口, 等.
6. 搬送・昇降構造
生産ラインでの材料輸送は、: 水平輸送と垂直輸送, 水平輸送はスクリューコンベアを使用できます, 垂直輸送は一般的に採用されます バケットエレベーター.
Raw Materials for Tile Adhesive Production
Tile adhesive generally contains cement, dried graded sand, fillers and several low-ratio chemical additives. Because some additives represent only a small percentage of the total formula, accurate weighing and uniform distribution are important for consistent finished-product performance.
Why Additive Dosing Matters
In tile adhesive formulations, some additives are used at very low dosage levels. When the required amount is only a few kilograms per batch, even a small weighing error can create a relatively large percentage deviation.
For small tile adhesive plants, additives can be pre-weighed and added manually. This keeps the equipment simple and reduces the initial investment.
For medium and large automatic tile adhesive production lines, an automatic micro-dosing system can weigh and feed low-percentage additives according to the preset formula. This reduces manual dosing errors, improves batch repeatability and makes frequent recipe changes easier to manage.
Choosing the Right Mixer for a Tile Adhesive Production Line
The mixer should be selected according to the formulation, batch size and required mixing quality—not simply by choosing the largest motor or vessel.
Double-Shaft Paddle Mixer
Suitable for most commercial tile adhesive plants because of its fast mixing speed, high uniformity and short discharge cycle.
Ploughshare Mixer
Recommended when the formulation contains fibers, liquids or materials requiring stronger dispersion.
Do You Need a Sand Dryer?
Sand moisture and required dry sand output should be confirmed before dryer selection.
Purchased Dry Sand
No Dryer Required
If dry graded sand with stable moisture is available locally, the plant can be simplified and the initial investment reduced.
Wet Natural Sand
乾燥 & Screening Required
If river sand or other wet natural sand is used, a rotary dryer and screening system are normally installed before the storage section. In a tile adhesive manufacturing plant, a sand drying line is required if the moisture content of the wet sand exceeds 0.5%.
どれを選べばいいでしょうか 自動パレタイザー?
経験豊富なタイルとして 接着剤製造 機械メーカー, 生産量が 10t/h を超える場合は、自動パレタイザーを選択することをお勧めします。, 生産性が向上し、人件費が節約されます. でも, 製品の品質を確保するために, 私たちは信頼できるサプライヤーを選択し、私たちにアドバイスを求めなければなりません.
Every Tile Adhesive Production Line Design Starts with the Right Layout
Before equipment manufacturing begins, we review the required products, formulas, plant capacity, 原材料, 工場出荷時の寸法, automation level and local operating conditions.
Our engineers then prepare the production process, 設備構成と工場レイアウト. 目標は、単にすべての機械を建物に設置することではありません. The tile adhesive plant layout should make material flow smoother, reduce unnecessary transfer, leave enough maintenance space and make future operation easier.
プロセス設計
From raw material receiving to finished bag.
2D / 3D Plant Layout
Designed according to actual factory dimensions.
Installation Planning
Positions, elevations and interfaces prepared in advance.
Tile Adhesive Plant Projects
How Much Does a Tile Adhesive Manufacturing Plant Cost?
There is no single price for a complete tile adhesive plant because the final cost depends on the production capacity, number of raw material silos, mixer type, automation level, additive dosing system, sand drying requirements, packing method and plant structure.
半自動タイル adhesive production line costs 8000-30000 米ドル.
全自動 tile adhesive manufacturing plant costs 20,000-50,000 米ドル.
If you want to know more about the cost of tile adhesive manufacturing plant, you can keep reading the follow artical: タイル接着剤の生産ラインを開始するために必要な金額?
タイル接着剤製造工場の最新出荷情報
パラグアイ向け全自動タイル接着剤製造工場出荷
タイル用接着剤製造機の最新稼働現場
タイル接着剤製造工場の年間生産量は 200,000-600,000 トン. タイル接着剤混合機と呼ばれることもあります, この生産ラインには原材料貯蔵システムが含まれています, 乾燥システム, 計量システム, ミキシングシステム, 包装システム, 制御システム, 等. マイコン制御を採用, 英語操作インターフェース, データストレージを実現できます, 生産報告書印刷, 全工程の生産管理度が高い, 連続大量生産を実現できる, 式制御生産に従って厳密にプロダクトを保障するために, 製品品質の安定性を確保するために人為的エラーを減らします, タイル接着剤の製造に最適です.
タイル接着剤製造工場の仕組み?
FAQs For Tile Adhesive Manufacturing Plant
はい. FUREIN provides installation and commissioning support for tile adhesive production lines and other dry mortar equipment.
We provide installation drawings, equipment instructions and operator training. For projects that require on-site support, FUREIN engineers can also travel to the customer's country to guide the tile adhesive plant installation and commissioning.
After the production line starts running, we can continue to provide technical support, spare parts and equipment operation guidance when needed.
はい. FUREIN can provide a complete tile adhesive plant layout and turnkey production line design.
After confirming your target products, 必要な容量, 原材料, factory dimensions and automation requirements, our engineers can prepare the production process, equipment configuration and plant layout for your reference.
Our turnkey tile adhesive production line solution can cover plant design, equipment manufacturing, installation guidance and commissioning support.
You only need to tell us your basic project requirements, and we can work through the remaining technical details step by step.
The right tile adhesive production line automation level should be selected according to production capacity, 人件費, number of formulas and investment budget.
For a small tile adhesive plant, manual additive feeding combined with automatic mixing and packing may already be enough.
For a medium or large automatic tile adhesive manufacturing plant, automatic raw material weighing, additive dosing, 混合, packing and PLC recipe control can reduce manual work and improve production consistency.
We do not recommend unnecessary automation. The goal is to choose a tile adhesive plant configuration that matches your real production needs and avoids over-investment.
For most automatic tile adhesive production lines, we normally recommend a double-shaft paddle mixer, also called a double-shaft gravity-free mixer.
The double-shaft mixer provides fast mixing, good mixing uniformity and short discharge time, making it suitable for most standard tile adhesive formulations.
If the material has special characteristics, such as higher viscosity, fibers or a need for stronger dispersion, a ploughshare mixer for tile adhesive production may be a better choice.
The final mixer selection should be based on the tile adhesive formula and material characteristics, not only on production capacity.
はい. A tile adhesive production line can be equipped with an automatic chemical additive dosing system.
For a small tile adhesive manufacturing plant, the amount of cellulose ether, starch ether and other additives used in each batch is relatively small. Manual pre-weighing and feeding is usually more economical and keeps the system simple.
For a medium or large automatic tile adhesive production line, we normally recommend an automatic micro-dosing system. It can weigh and feed low-percentage additives according to the preset formula, helping reduce manual errors and improve batch consistency.
はい. A tile adhesive manufacturing plant can normally be used to produce different dry mortar products, タイル接着剤など, 壁のパテ, skim coat, plaster mortar and some other cement-based dry powder products.
The exact dry mortar production line configuration depends on the product formula, mixer type, additive dosing method and packing requirements.
If the same production line is used for products with very different colors or formulas, cleaning between batches becomes more important. For frequent color changes, we may recommend a separate production line or a more suitable cleaning solution to reduce cross-contamination.
Whether you need a sand dryer for tile adhesive production depends mainly on the moisture of the sand.
If you buy ready-to-use dry graded sand, a sand drying system is normally not required.
If you use wet natural sand, especially when the sand moisture is higher than about 1%, we normally recommend adding a sand drying and screening line before the tile adhesive production line.
Dry and stable sand helps improve weighing accuracy, mixing stability and the overall production efficiency of the tile adhesive manufacturing plant.
The required tile adhesive plant factory space depends on the production capacity and plant layout.
A small tile adhesive production line can normally be installed in about 50 m² of space. For this type of plant, a workshop height of around 7 meters or less can usually be considered, depending on the final configuration.
A larger automatic tile adhesive manufacturing plant normally requires around 200 m² or more.
If you already have an existing workshop, FUREIN can adjust the tile adhesive plant layout according to the available length, 幅と高さ, and prepare a more suitable equipment arrangement.
The right tile adhesive production line capacity mainly depends on your expected daily production and current sales volume.
If you are just starting a tile adhesive business, a 1–8 T/H tile adhesive production line is usually a practical choice. It requires less investment and is easier to operate.
For a medium-sized manufacturer, we normally recommend an automatic tile adhesive production line of about 10–15 T/H.
If you already have a stable local market and need to increase production, a 20–30 T/H fully automatic tile adhesive manufacturing plant can provide higher output and a higher level of automation.
Choosing the right capacity can help avoid unnecessary equipment and over-investment.
The tile adhesive manufacturing plant cost mainly depends on the production capacity, automation level and equipment configuration.
A small or semi-automatic tile adhesive production line normally costs about USD 8,000–15,000. It is suitable for customers who are just starting production or need a relatively small capacity.
For an automatic tile adhesive manufacturing plant, the price normally starts from around USD 20,000 and increases according to the required capacity, number of silos, 自動バッチングシステム, additive dosing system, packing machine and other optional equipment.
For a more accurate tile adhesive production line price, we recommend confirming your required capacity and product first, and then preparing the equipment configuration.
Planning a Tile Adhesive Manufacturing Plant?
対象商品を教えてください, 必要な容量, raw materials and factory conditions. We will help you prepare a suitable production process, 設備構成と工場レイアウト.
You do not need to have every technical detail ready. Start with the product and capacity, and we can work through the rest together.