How to produce masonry mortar?
Using a masonry mortar manufacturing plant is the best way to produce masonry mortar in large quantities. Masonry mortar factories usually have their own masonry mortar production line for mass production.
Here are photos of the masonry mortar manufacturing plant. Various raw materials are put into the mixer according to the proportion, mixed thoroughly, and then packed into bags for sale. Automating masonry mortar production lines can help you produce dry mortar in large quantities.
Masonry Mortar Production Line
What is masonry mortar?
Argamassa de alvenaria, also called cement mortar or cement grout, is used to join masonry and concrete. It can be made from Portland cement, Lima, e areia. The ratio of these ingredients determines the quality of your masonry mortar.
When you are mixing your mortar, it should be thick enough to hold its shape but thin enough so that it flows easily. Too much water in the mixture will become too runny and won’t work well with brick or stone. If there is too little water in the mix, it will be too thick and difficult to use on your masonry project.
Masonry mortar formulations
A reliable formula directly determines the quality and price of masonry mortar.
The formula of masonry mortar needs to be constantly tested, and the use of different masonry mortar formulas also needs to be adjusted; the masonry mortar for aerated blocks and thinly coated masonry mortar the two recipes vary greatly.
Let’s take a look at this recipe:
- 32.5 cimento 250
- Fly ash 100
- Areia média 580
- Methylcellulose ether 0.8
- Slaked lime powder 70
- Recipe requirement: M7.5
Seemingly reasonable formula, but after many experiments, we found that the amount of Methylcellulose ether is less, and the water retention needs to be increased.
We can provide a masonry mortar formula for your reference, but we cannot give an accurate one; your masonry mortar formula needs to be considered by the local laboratory according to local humidity, temperature, and other conditions.
How to choose a masonry mortar manufacturing plant?
Choosing the right masonry mortar production line can ensure the quality and efficiency of your building projects. Here are some factors to consider when making your decision:
1. Production Capacity: Consider the masonry mortar production you need and choose a product line that can handle that volume. You can select the configuration according to your output requirements.
- If your output is 1-10t/h, then you can choose a small masonry mortar production line, which is a semi-automatic masonry mortar production line using a screw belt mixer and requires manual feeding.
- If your output is 10t/h or more, you can choose an automatic masonry mortar manufacturing plant using a twin shaft mixer with fully automatic operation.
2. Type of Mortar: Different mortars have different properties and require different production processes. Choose a production line suitable for the cannon you will produce.
3. Equipment Quality: Ensure the equipment is high quality and can produce consistent results.
4. Custo: Consider the cost of the production line and any additional fees such as maintenance, repairs, and operating expenses.
5. Reliable Suppliers: Escolha um fornecedor de fabricação de argamassa de alvenaria que possa fornecer suporte técnico e serviço pós-venda para garantir o bom funcionamento e manutenção da linha de produção.
6. Compatibilidade: Certifique-se de que a linha de produção seja compatível com seus equipamentos e infraestrutura.
7. Fatores Ambientais: Considere os fatores ambientais, como emissões e níveis de ruído, e escolha uma linha de produção de argamassa de alvenaria que atenda aos regulamentos relevantes.
Devo escolher um equipamento de paletização de sacos?
Bag palletizers are very popular these days, and they can help you save labor and improve efficiency. In masonry mortar production lines, palletizers are mainly used to automate the operation of the packaging line, to palletize mortar bags automatically, and to stack finished products in an orderly manner.
If your output reaches 15t/h or more, it is recommended to use a bag palletizer, which can maximize your production efficiency and save labor costs.
How to choose a reliable supplier of masonry mortar manufacturing plant?
A escolha de um fornecedor confiável de máquinas para fabricação de argamassa de alvenaria é essencial para o sucesso do seu projeto. Aqui estão alguns fatores a serem considerados ao selecionar um fornecedor:
1. Reputação: Escolha um fornecedor com boa reputação no setor. Verifique suas avaliações online, depoimentos, e classificações para entender seu desempenho.
2. Experiência: Procure um fornecedor com vários anos de experiência em design, fabricação, e instalação de plantas de argamassa de alvenaria.
3. Qualidade: Certifique-se de que o equipamento fornecido seja de alta qualidade e atenda às suas necessidades e requisitos específicos.
4. Service: Choose a supplier with good customer service and technical support.
5. Preço: While the price should not be your only consideration, ensure you get good value for your money. Compare prices from different suppliers to make an informed decision.
6. After-sales support: Choose a supplier that offers after-sales support services such as installation, manutenção, and repair.
By considering these factors, you can choose a reliable supplier of masonry mortar manufacturing plants that meets your specific needs and requirements while providing high-quality equipment and excellent customer service.
