Application of dry mortar mixer machine
Bonding mortar: such as tile adhesive, caulking agent, special bonding mortar, thermal mortar, etc.;
Plastering mortar: such as interior and exterior wall plastering, putty, colored decorative mortar, partition Thermal insulation mortar, etc.;
Masonry mortar: such as ordinary masonry mortar, special thin-bed mortar for concrete blocks, thermal insulation masonry mortar, etc.;
Floor mortar: such as ordinary floor mortar, self-leveling mortar, etc.;
Special mortar: repair mortar, waterproof mortar, hardening powder, etc.
Selectable dry mortar mixer machine types
At present, there are mainly two types of dry mortar mixers in the dry mix mortar production line, one is a ribbon screw mixer machine, and the other is a double-shaft gravity-free paddle mixer.
Ribbon screw mixer machine
The screw type dry mortar mixer adopts three layers of spiral belts as agitators inside and pushes the material in different directions through the inner and outer layers of the screw to form a convection mixing method. After repeated convection and tumbling mixing, the material is mixed evenly.
Horizontal ribbon mixer models are 500, 1000, 2000, 3000, 5000 and other models. The output is 500kg/time, 1000kg/time, 2000kg/time, 3000kg/time, 5000kg/time.
The time of the mortar mixer is about 5-10 minutes per batch. Model 500 can produce at least 3tons per hour, which is about 25tons per day. You can choose the relative ribbon mixer model according to your output.
Simple dry mix mortar production line with horizontal ribb0n mixer:
The small dry mix mortar production line with a spiral ribbon mixer is suitable for some small enterprises. It occupies a small area and is easy to operate. This simple production line can satisfy many small and micro-enterprises. A set of simple production lines of sprial ribbon mixers is not expensive, cost-effective, and suitable for most enterprises.
The advantages of ribbon blender:
The ribbon blender mixer is smaller than the standard dry mixer, so it occupies a smaller area and saves a lot of space for the workshop. The whole process takes up less workforce and is easy to operate.
The most significant advantage is that the price is competitive; a small investment has a substantial return. Great for small businesses.
Disadvantages of powder ribbon mixer:
Spiral ribbon mixers are generally not equipped with automatic weighing devices and rely entirely on manual operation, manual feeding, and measurement. The entire production line requires 3-4 workers. The labor cost is relatively high. With the increase in output, the space for the later transformation of the ribbon mixer is small. It may not be sufficient for high-volume dry mix mortar production.
Double shaft paddle mixer machine
The double-shaft gravity-free paddle mixer has a fast mixing speed, high uniformity, and no segregation of materials with significant differences in specific gravity, particle size, and shape. The discharging method is to open the door, and the discharging is clean.
How does a double shaft paddle mixer work?
The twin shaft paddle mixer is loaded with two blade shafts that rotate outward simultaneously. Under the driving device’s action, the blades’ running trajectories are in an intersecting relationship. The rotating paddle throws the material into the upper part of the cylinder, the material is in a weightless state, and the paddle drives the material. The double-shaft tooth space reciprocates in the cylinder to mix shear and separate so that the material is evenly mixed.
Advantages of double-paddle mixer
Double shaft weightless mixing Vigorous stirring can shorten the mixing time, increase the stirring speed, and be more efficient. In the case of heavy materials, good results can be achieved under the rapid tumbling and stirring of the moving blades. The comprehensive speed is fast, generally only takes a few minutes, and the energy consumption is low.
More importantly, a double-shaft mixer has ample space for future transformation. If you want to increase the output in the future, engineers can increase or modify the existing equipment according to the purpose.
How much output do you need?
Recently, many customers have asked me what size mortar mixer I think I should choose, depending on your materials and output.
If you are just engaged in dry mortar business, we recommend choosing a ribbon mixer with an output of 1-8ton per hour.
If you have specific requirements on the output and there is a need to expand production in the future, we recommend that you choose a double shaft paddle mixer. Generally speaking, the double shaft paddle mixer types have DWZ2000, DWZ4000, and DWZ6000; the output is 5-60 tons per hour.
6 points you should pay attention to when choosing a dry mortar mixer
The uniformity of the mixing
Putty powder and dry powder mortar require high uniformity because most active ingredients are trace ingredients, such as rubber powder, cellulose, etc., and the proportion of some elements in the finished product is 1:1000 or even 1:10,000, so the finished product is uniform. The level of degree is directly related to the quality of the product. At the same time, the uniformity of the double-shaft paddle mixer is higher.
Is there any residue?
The residual amount of material will cause unevenness between batches of materials. The tightness of the dry mortar mixer is significant. If the gap reaches 10mm, the material will not be removed entirely. Many residues will directly affect the content of various components in the next batch of materials, resulting in each pack of materials’ quality. Inhomogeneity between materials. There is one thing that we cannot ignore. The fewer raw materials added, the more expensive it is, and the more significant the impact on performance. Therefore, when choosing a powder mixer, you should pay attention to the sealing degree of mixing.
Maintenance rate
The service life of the mixer and the list of wearing parts should be guaranteed by the manufacturer when choosing a dry mortar mixer. Otherwise, explosion, bearing damage, leakage of materials, etc., will increase our maintenance costs during use.
Bearing design
Whether the dry mortar mixer is good or bad mainly depends on the design of the bearing. If the bearing design is unreasonable, then it is how much steel plate you use, how big the motor is, and how advanced the reducer is. If your bearing fails, then your equipment is just a pile of scrap metal.
So how to judge whether the bearing design is reasonable?
Look at the service life of the bearing, whether the approach has noticeable wear during the whole working process and the material and thickness of the bearing.
How to choose a motor?
Ninety percent of the motors on the market now use aluminum wire motors, and the melting point of aluminum is much lower than that of copper. Motor, this is very important.
The thickness of steel plate
If you produce putty powder, then the thickness of the dry mortar mixer material is not so high. But if the product is dry mortar, we all know that the sand will wear the machine to a certain extent, so when choosing a dry powder mixer, you must know the thickness of the steel plate.
