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Thermoplastic Road Marking Paint Plant
Automatic batching, sealed storage of raw materials, automatic packing and weighing, high efficiency. According to the customs of the Chinese market, thermoplastic paint marking production lines can be divided into semi-automatic lines and full-automatic lines. The one that can be automatically weighed, automatically loaded, and controlled by PLC control system with an all-in-one key is the fully automatic line.
Thermoplastic road marking paint plant is used to produce dry road marking paint, also called it thermoplastic road marking paint production line or road marking paint making machine. The marking paint has thermal plasticity, and glass beads have a reflective function, before use, the use of hot melt machine marking machine after heating and melting, can be used directly.
Thermoplastic road marking paint production line is a kind of turn-key product which is designed by Furein Machinery. It offers a production capacity range of 1-50t/h and supports customization (just share your requirements, and Furein team will provide solutions from design to installation). Furein also offers post-sales maintenance and training services. For any issues arising with our products, we take full responsibility until they are resolved.
As shown in the left picture, this is a fully automatic thermoplastic paint plant with an annual output of 100,000 tons.
Type 1: Full Automatic Hot Melt Reflective Thermoplastic Road Marking Paint Plant
The thermoplastic marking paint production line is composed of a horizontal marking coating mixer, powder conveying system, vertical material storage system, quantitative packaging machine, automatic packing machine, and automatic control system. It is an efficient, higher automation, more environmentally protection road marking paint plant.
The fully automatic road marking production line has an output of 20-80 tons per hour. The entire production process, including raw material feeding, mixing, finished product discharging, packaging, etc., is fully automated by the PLC control system with minimal manual intervention.
A thermoplastic paint plant output of 70,000 tons(right picture), which is designed for the large-scale creation of thermoplastic paint, a type of road marking paint used for its durability and reflective properties.
Type 2: Semi-automatic Thermoplastic Road Marking Paint Production line
Thermoplastic road marking paint production line is designed for road traffic marking coatings, the marking coating mixer adopted within a double ribbon mixer, in the process of mixing, will not lead to a hot melt marking paint friction heat of solidification, short mixing time, mixing effect is good, evenness can reach more than 95%.
- A semi-automatic manual road marking paint production line(10-20t/h) is a system that combines some automated processes with manual labor.
- This production line can be essentially fully automated, except for the additives which require manual input to the weighing system.
- 2 pulse dust collectors collect almost all the dust on site.
Type 3: Small Thermoplastic Road Marking Paint Production Line
- Capacity: generally 1–8 tons per hour. 1-ton or 2-ton thermoplastic paint mixers can be selected according to the single-batch mixing capacity. High-power mixers can be customized based on different production requirements, such as 3–5 ton mixers, and even larger-capacity mixers can be specially manufactured by Furein factory.
- The small thermoplastic road making paint production line consists of a feeding screw conveyor, ribbon mixer, discharge screw conveyor, finished product silo, automatic packing machine, control cabinet, and air compressor.
- It is suitable for applications with limited space, limited budget, and self-use production.
- The price range for a small thermoplastic road marking paint production line is $4,000-$8,000.
Thermoplastic Road Marking Paint Plant Features
Cases Of Thermoplastic Road Marking Paint Making Production Line
Semi-automatic thermoplastic paint marking paint production line
Road marking paint is a common marking paint for asphalt pavement and cement pavement. It is composed of thermoplastic acrylic resin, pigment, filler, auxiliaries, and solvents. It can also be called thermoplastic road reflective marking paint, hot-melt road reflective marking paint, or melt road reflective marking paint.
- Lower initial cost: Semi-automatic lines are typically less expensive to purchase and install than fully automatic lines.
- Easier maintenance: Semi-automatic lines require less specialized maintenance than fully automatic lines.
- More flexibility: Semi-automatic lines are more flexible than fully automatic lines, as they can be more easily adapted to changes in product formulation or production volume.
Full-auto Thermoplastic Road Marking Paint Plant
A fully automatic thermoplastic paint manufacturing plant is a highly automated system that controls the entire production process, from raw material handling to packaging and storage. This type of line is typically used by large-scale manufacturers who need to produce high volumes of paint efficiently and consistently.
- Only 3-4 people are needed for the whole production line.
- The equipment covers a small area, low investment, suitable for small or medium enterprises.
- The road marking paint machine from the material storage to packaging is sealed design, effectively suppress the dust problem in the production process, more environmental protection.
- Low power, low energy consumption, more energy saving.
- Foldable & detachable cement silos, help you save more.
Thermoplastic Marking Coating Mixer
Double Shaft Paddle Marking Coat Paint Mixer Machine
Double shaft paddle marking paint mixer and U-type ribbon mixer are both used for thermoplastic paint production, but they have some differences in structure, working principle and application.
- Thermoplastic road marking paint because of the particularity of the material, the process for temperature control is very strict, therefore, the engineers designed the road marking paint production line, specialized for the production of hot melt marking paint.
- Twin-shaft thermoplastic paint mixer consists of two coaxial rotating mixing shafts, the two rotating shafts move relative to each other and move regularly along the inner wall of the mixing barrel, to realize the purpose of mixing, grinding, and dispersing, etc. It is characterized by even mixing and high mixing strength and is usually equipped with thickened screw belt and a powerful mixing system. The shape of the mixing blades can be adjusted according to the nature of the materials.
- The double shaft marking paint mixer is suitable for materials with high viscosity, such as road marking paint, thermoplastic paint and coating. It can effectively pulverize, disperse, emulsify and mix the paints to meet the production requirements of different paints.
- The automatic road marking paint plant adopts double shaft mixer, which can avoid the material because of the friction heat and the phenomenon of agglomeration.
Ribbon Thermoplastic Marking Coating Mixer Machine
The U-shaped thermoplastic paint mixer consists of a U-shaped container and a rotating mixing shaft. The mixing shaft is equipped with several mixing blades, which can throw the material from the bottom of the container upwards and then fall back to the bottom of the container, to achieve the effect of homogeneous mixing.
U-type thermoplastic paint mixer is suitable for materials with low viscosity, such as powder, granule, liquid, etc. The u-type mixer is the core mixing equipment for small thermoplastic paint production line.
- This ribbon mixer machine speed is fast, it uses multi-layer screw belt mixing, fast speed, and high output, and the average mixing time is 5-10 minutes;
- It can mix a variety of materials, but also can produce solvent road marking paint, heating solvent road marking paint, hot melt reflective road marking paint, convex vibration reflective road marking paint, water reflective road marking paint;
- Small floor space, automatic feeding device, improve your work efficiency;
- Stable operation, noise resistance, long service life, wide application range.
Frequently Asked Questions
If you want to know more about thermoplastic road marking paint plant
The best type of thermoplastic paint production line for you will depend on your specific needs and budget.
A fully automatic line may be the best option if you need to produce high volumes of paint efficiently and consistently. However, a semi-automatic line may be a better choice if you are just starting in the thermoplastic paint business.
The main differences between small-line and large-line road marking paint production lines lie in their scale, level of automation, and production capabilities.
Small-capacity road marking paint production lines are typically designed for smaller businesses. They are often semi-automatic or manual, requiring more human intervention in the production process. This makes them more flexible for handling small batches and custom orders.
On the other hand, large-capacity road marking paint production lines are typically fully automated, with minimal human involvement, leading to faster production speeds and reduced labor costs.
Your Content Thermoplastic road marking paint production line can be divided into 3 categories based on their output and automation level:
- Small production lines: Output of 1-10 tons per hour, suitable for compact workplaces, limited budgets, self-use, etc.
- Semi-automatic production equipment: Output of 10-20 tons per hour, suitable for users with sufficient space and local building material manufacturers.
- Fully automatic production lines: Output of 10-60 tons per hour, with intelligent advantages such as PLC control, automatic palletizing, and automatic material accumulation.
Small hot thermoplastic road marking paint machine: $3,500 - $6,000.
Semi-automatic road marking paint production line: $8,000 - $30,000.
Fully automatic thermoplastic road marking paint production line: $40,000 - $400,000
The maximum designed capacity of the hot-melt road marking paint equipment can reach 150 t/h. We can design according to your needs, and provide production drawings and layout diagrams.
Furein team can provide reference formulas, but the accurate road marking paint formula needs to be adjusted according to local climate and actual road surface requirements.
Taking a small thermoplastic road paint machine as an example, it takes about 30 minutes from feeding to finished product packaging. The first mixing time will be longer, and the efficiency will improve when the operation becomes proficient.
Small thermoplastic road marking paint making production line: requires manual feeding and weighing. The packaging machine requires manual palletizing. 2-3 workers are needed.
Semi-automatic thermoplastic road marking paint making machine: requires manual feeding, can automatically weigh (additives are added manually), and a palletizer can be selected as needed. 2-3 workers are needed.
Fully automatic thermoplastic road marking paint making plant: automatic feeding and weighing, only requiring manual monitoring, with minimal manual intervention.
It can produce thermoplastic marking paint, white and yellow road paint, reflective road paint, thermoplastic powder paint, road line marking paint, highway road marking paint, traffic line, etc.
Yes! Before switching products, thorough cleaning is required. For example, it can produce white road marking paint or yellow road marking paint. It can also produce dry mortar products such as putty powder and tile adhesive. When the formula needs to be changed, the previous formula needs to be reset, and the new formula should be input in proportion.
The higher the degree of automation, the higher the flexibility and accuracy of formula adjustment. The proportion of various raw materials is calibrated in advance to achieve precise control.
Yes, Furein's packaging machines include valve port packaging machines, air-floating packaging machines, open-mouth packaging machines, and ultrasonic packaging machines. The weighing range can be adjusted from 10kg to 50kg per bag.
There are multiple specifications for specific equipment selection, motor brands, power, and other parameters. The output of the product directly affects the performance parameters of the equipment. Tell us your needs, and the Furein team will send you detailed information such as specific parameters and specifications.
Yes, it is designed with a U-shaped mixing barrel, and a discharge valve is designed at the bottom, which can automatically discharge when opened, making it easy to clean.
If there are special requirements, Furein Machinery can customize explosion-proof motors, explosion-proof electrical cabinets, etc., and provide explosion-proof certificates.
Yes, oil needs to be injected once per batch according to the formula. There is an oil injection device button on the control cabinet, enabling centralized operation.
Small road marking paint production line: 1 × 20GP
Semi-automatic road marking paint plant: 1 or 2 × 40HQ
Fully automatic thermoplastic road marking paint plant: 3-5 × 40HQ
For road marking paint production lines with an output of less than 10 TPH, it is not recommended; manual stacking is feasible.
For production lines with an output of more than 10 TPH, it is recommended to improve efficiency and save labor.
The fully automatic thermoplastic road marking material plant is equipped with a PLC control system, which can realize real-time online monitoring. Small and semi-automatic road paint production line require workers to monitor independently. Both small and fully automatic reflective road paint mix production lines are equipped with observation holes and sampling holes.
To ensure the performance of the coating, materials can be prepared in strict accordance with the road marking paint formula.
More Possibilities For Thermoplastic Road Marking Paint Plant
We have sold many thermoplastic road marking paint plants worldwide for years, including in India, Pakistan, Indonesia and other countries. We have passed ISO9001:2008 quality management system certification, CE certification, SGS testing report etc.
Keep reading:
Full Automatic road marking paint plant, annual output is about 100,000 tons.
Hot melt reflective marking paint plant, annual output is about 20,000 tons.