Automatic Robotic Bag Palletizer Machine
Automatic robotic bag palletizers are mainly used for cement and dry pack mortar bag operations. It makes the existing cement loading unattended, replaces manual working, prevents workers from inhaling dust to cause various lung diseases, turns the harsh environment into machine automation, improves working conditions, and improves economic benefits.
- Our bag palletizers are available for all bag and box applications.
- Capacity: 100-2500 bags/box per hour.
- Weight: 2-50 kg.
- Suitable for all sizes and pallet heights.
- Sacks are layered and overlap in the sewing area.
- The seams of the sacks will always be placed inward.
Classification of bag palletizers
Bag palletizers are generally divided into gantry and robotic arm-type bag palletizers.
Gantry-type bag palletizers
Gantry-type bag palletizers, also known as high-level bag palletizers or frame bag palletizers, have a simple structure, a stable price for gantry-type palletizers, and easy maintenance. The bag palletizer can handle any type and size of the bag. It can also palletize pallets of any size. The bag palletizer is undoubtedly the most mature and reliable gantry-type bag palletizer on the market.
Robotic bag Palletizing machine
Robotic bag palletizer is with independently programmable layer and pallet pattern programs. It is possible to palletize two packaging lines together, and the automatic palletizing equipment can change grippers to stack bags and cartons. In addition, palletizing robots offer very controlled soft start and stop, resulting in unmatched accuracy, long life, and deficient noise levels.
These are two of the more common automatic bag palletizing machine; of course, whether it is a high-level bag palletizer or robotic bag palletizer, each brand has its different models, and different models’ palletizing production efficiency is naturally very different.
How Does The Bag Palletizer Work?
Taking cement bags as an example, the packed cement bags are transmitted to the end by a belt machine, and the palletizing robot grabs the bags with a mechanical arm.
The palletizing robot places the cement bags according to the programming setup and repeats the process until the pallet is full.
The pallets are then transported to the cement storage area.
How Does The Bag Palletizer Work?
Automatic Bag Palletizer Machine Working Site
What is robotic bag palletizer machine?
A palletizing robot puts cartons and packed goods on the pallet according to a particular arrangement for automatic stacking, stacking multilayer. It is then transported to the warehouse by forklift truck for storage.
The bag palletizer machine refers to the robot according to the programming set, the packed bags according to the specific transport arrangement to a fixed place. They are generally used in the dry mortar production line; a fully automatic packaging system improves the degree of automation, the highest cost of labor-saving.
The robotic bag palletizer adopts PLC+ touchscreen control to realize intelligent operation management that is simple and easy to master. It can significantly reduce the labor force and reduce labor intensity.
The palletizing robot can be roughly divided into the mechanical, control, and sensing parts. Each department works closely together. An automatic robot palletizing system has unique advantages in various individual and harsh environments, regardless of the degree of freedom, positioning accuracy, working range, or carrying capacity.
The automatic robotic bag palletizer is a high-tech mechatronics product; it can meet the needs of different outputs. The optimized design makes the shape of the stack tight and neat.
Robotic Bag Palletizer Applications
1. Application in the industrial industry
It can palletize and pack various industrial products, improving packing accuracy.
2. Plastic and rubber industry
Plastic production, processing, and machinery manufacturing are closely linked. Because plastic is almost everywhere.
3. Automobile industry
In China, 50% of industrial robots are used in the automobile industry, and more than 50% are welding robots. In developed countries, automotive industry robots account for more than 53% of the total number of robots. According to statistics, the world’s major automakers produce more than ten robots per 10,000 vehicles annually. With the continuous development and improvement of robot technology, the industrial palletizing robot will undoubtedly promote the development of the automobile manufacturing industry.
4. Food industry
The use of robots in the food industry is more widespread. Even in many traditional industrial fields, people are trying to make robots instead of human beings work, just like in the food industry.
High-speed robotic palletizer has the advantage of simple operation, stable structure, and low failure rate, and maintenance costs are very few. The pallet capacity of 400-600 / hour fully satisfies the requirement of small and medium-sized enterprises. A production line material pallet is mainly used in the feed, flour, fertilizer, and cement industry bag enterprises such as a pallet. The high palletizing machine costs much lower than the small and medium-sized ones.
Automatic Robotic Bag Palletizer Machine Features
It applies to a wide range of industries, such as flour mills, carton factories, beverage factories, breweries, feed factories, cement factories, and other bags, boxes, food, medicine, etc., can be used, but because of its high cost, expensive, not suitable for small and medium-sized enterprises with small production capacity.
The advantages of a robotic bag palletizer are a small footprint, 360-degree rotation, more flexible operation, and grab palletizing ability that can reach 800-1200 packages/hour.
- Robotic bag palletizer using high-quality steel casting body, long service life;
- Palletizers for cement bag specifications and sizes can be customized;
- Its fixture material, specifications, and sizes can be customized;
- Robotic bag palletizer work can be manual, semi-automatic, or automatic control;
- Palletizing work precision, high sensitivity
Advantages of Bag Palletizer
Personalization & Flexibility
Individually editable and programmable layer and tray modes
Energy saving
20% energy savings compared to other palletizers, we care about the environment.
External control and data communication
The PLC control system allows you to monitor and control from anywhere, including a history of events, so that we can efficiently perform the final diagnostic work remotely, operate the machine, etc.
Increased throughput
Bag palletizer ability to palletize bags of different weights, 20 kg, 40 kg, etc.
Safe
The entire perimeter has the necessary physical fencing and photoelectric safety barriers.
How Much Does A Robotic Palletizer Cost?
Choosing the right robotic bag palletizer usually depends on the following factors: payload, range, duty cycle, cycle time, and footprint.
When selecting the required payload range, don’t forget to predict the weight of the arm-end tools, etc.
Different needs, the automatic bag palletizer machine price is different; that is why it can be customized.
All bag palletizer solutions are available for all speeds and requirements.
Furein machinery can give you a choice of size, payload, cycle time, speed, and accuracy. Contact us for a bag palletizer customized solution.
How to choose the right bag palletizer?
Choosing a bag palletizer requires consideration of factors such as
How fast can the system complete the pallet?
How much weight can the palletizer handle?
What is the weight of each bag of material?
Is it easy to change parts?
What is the warranty period?
What is the cost of the bag palletizer?
What is the delivery period?
If you don’t know how to choose a bag palletizer, please get in touch with us, and we will provide you with a detailed quotation.
Automatic Bag Palletizer Supplier | Manufacturer
FUREIN Machinery is a leading manufacturer of bag palletizers with more than 13 years of experience. We know the importance of quality and can guide you to the best bag palletizing solution to obtain adequate and sustainable benefits.
Bag palletizing stations position empty pallets, receive the bags from the conveyor, and load the bags onto the pallets. Bag stacking can be semi-automatic or fully automatic with robotic stackers.
FUREIN Machinery’s range of bag palletizer solutions features a robust design that helps maximize machine reliability and value. Contact us today for Online 24/7, and we provide automatic bag palletizing machine solutions that deliver speed, flexibility, and reliability.