- The bonding mortar, mainly including ceramic tile binder, sealant, thermal insulation mortar, special bonding mortar, etc.;
- The plastering mortar: such as internal and external wall plastering, putty, color decorative mortar, thermal insulation mortar;
- The masonry mortar: including ordinary masonry mortar, concrete block special thin bed mortar, thermal insulation masonry mortar, etc.
- The floor mortar: such as ordinary floor mortar, self-leveling mortar, etc.;
- The special mortar: including repair mortar, waterproof mortar, hardening powder and so on.
What is wall putty?
Wall putty mortar is a kind of adornment material; it is a kind of indispensable coating before the stuccoing wall and can make metope looks neat and smooth.
The white layer on the surface of the rough house is putty.
It is a simple material used to repair the leveling wall and lays a good foundation for the next decoration stage, painting, and wallpaper.
Putty is divided into the inner wall and external wall putty. Outer wall putty should resist wind and sun, so the glue is big, high strength and the environmental protection index is lower.
The inner wall putty has the characteristics of heat preservation, moistureproof, and beauty; Therefore, the same formula cannot be used for interior and outer wall putty.
Wall putty manufacturing raw materials
Know what putty is, then talk about the raw materials of wall putty.
Wall putty is one of the most common building decoration materials, mainly talcum powder and glue.
The composition of wall putty: hemihydrate gypsum (plaster of Paris) powder; calcium sulfate hemihydrate (Caso4.H2o); occasionally light calcium carbonate or white cement; Daxian (heavy calcium carbonate) 70-75%, gypsum powder 20-25%, carboxymethyl fiber powder 2-2.5%, retarder 2-2.5%, thickener 0.4-0.6%.
Wall putty mortar formula
About the formula of putty powder, the difference is quite extensive.
For example, the formula for inner wall putty is different from that of outer wall putty.
And interior walls be bored with child, waterproof and blame waterproof formula also is different.
Here is a list of interior wall water-resistant putty formulas:
- Heavy calcium 650
- Ash calcium 344
- HPMC 2
- PVA 4
Note: This is a formulation system. No glue powder was used.
I have tested it, and it is possible, but some people think that the content of ash calcium is a little higher, and the HPMC is a little less.
Others believe that 100 more talcs can be added.
All I’m saying is that everyone’s needs are different, and you need to constantly test out the formulation that works best for you based on your circumstances.
How Wall Putty Is Manufactured? Wall Putty Manufacturing Process
Let’s take a semi-automatic wall putty manufacturing machine as an example:
- Reay all wall putty manufacturing raw material firstly.
- Open the feeding screw and put all the raw materials (including additives) into the feeding port.
- The raw material is conveyed to the wall putty mixing machine through the screw conveyor.
- The wall putty mixer has three layers of spiral belts, which can mix the materials evenly in the shortest time.
- Then, the mixed well material is transported to the finished silo through the control system.
- When the material mixed in the warehouse accumulates to a certain level, the automatic packaging system is turned on.
- The automatic packaging machine packs the material into bags.
- If the output is large, a robotic palletizer can also be used.
This is the semi-automatic wall putty manufacturing plant. If it is a fully automatic line, there is no need for manual feeding, and everything can be operated through the control system. The output can reach 100t/h, and only 2-3 workers are needed.
Wall putty manufacturing plant cost
Generally speaking, the degree of automation determines the cost of the wall putty manufacturing plant.
The higher the degree of automation, the higher the price of the wall putty making machine.
However, the wall putty manufacturing plant has excellent flexibility.
- For example, if your plant height is limited, our engineers will formulate solutions according to your plant height. At this time, the top weighing system will be deleted and set to a more appropriate place.
- For another example, if your space is limited and the entire production line needs to be very concentrated, but you want to increase the output, this is achievable.
- Usually, the standard production line comprises a feeding system, unloading system, weighing system, stirring system, conveying system, control system, storage system, packaging system, etc. But some parts can be increased or decreased, or even increased or decreased automation.
I want to say that these factors will affect the cost of wall putty making machines.
Another factor that determines the cost of the wall putty manufacturing plant is the quality of the equipment. Higher-quality machines tend to have a higher price tag but offer excellent reliability, durability, and efficiency. Investing in a high-quality plant ensures that you can achieve consistent and high-quality output, resulting in customer satisfaction and repeat business.
Furthermore, automation plays a crucial role in the operation of the wall putty manufacturing plant. Higher levels of automation not only improve the efficiency of production but also reduce labor costs. With automated processes, the plant can carry out tasks such as ingredient mixing, material transportation, and packaging with minimal human intervention. This increases productivity and minimizes the chances of errors and accidents.
However, it’s important to note that while automation can streamline operations and increase productivity, it does not eliminate the need for skilled operators. Trained personnel are still required to monitor the production process, perform routine maintenance, and address any technical issues that may arise.
In summary, the wall putty manufacturing plant offers small and medium-sized investors the opportunity for significant returns. Its flexibility, adjustable production capacity, and automation capabilities make it an attractive investment option. By choosing a high-quality and automated plant, investors can maximize efficiency, reduce costs, and meet the market’s ever-changing demands.
If you want to know the wall putty manufacturing plant’s price, you can leave a message and list your requirements. Our engineers will prepare drawings and plans for you.
Wall putty manufacturing machine factory
Furein Machinery can sell all over the world, there are already 150 countries with our wall putty manufacturing machines, so no matter where you are, our factory is very close to you. Learn more about us.