I have been working for 15 years in the field of dry mortar mixing plants, I have rich experience and hope my experience can help you. In China, dry mortar mixing plant is usually categorized according to its automation degree or output. Usually, people like to call it simple line, semi-automatic line, and fully automatic line.

Don’t go for the priciest, but the perfect fit. Furein Machinery's modular design enables flexible customization ranging from 1 TPH to 100 TPH, helping you balance your initial investment and production efficiency perfectly.

Quick Selection Guide for Dry Mortar Production Line

This comparison table of dry mortar equipment is provided for your reference. Tell us your capacity, and we will design a professional turnkey solution for you, including 3D design drawings, flowcharts, quotation lists, working videos, and detailed pictures, etc.

The dry mix mortar manufacturing plant is highly flexible and customizable. Adding or modifying it will make the dry mix mortar manufacturing plant models different. In this industry, we generally divide dry mix mortar plants into the following 3 types.

It’s not just a piece of equipment; it’s your launchpad for a profitable business. It only takes up 20 square meters of space, plug-and-play, and is ideal for processing steady-profit basic building materials like putty powder and tile grout.

Features:

• Low degree of automation, the loading, weighing and packaging system mainly relies on manual operation.
• Smaller production capacity, usually suitable for small enterprises or individuals.
• Low investment cost, but relatively low productivity and product quality.

Scope of application:

• Small construction projects or interior decoration works.
• Enterprises that do not require high output and product quality.

Price:

• The cost of entry-level dry mortar production lines ranges from $4,000 to $8,000, and many operators achieve full return on investment (ROI) within just 3–6 months.

Picture 1: Simple and small dry mix mortar production line for sale

This simple and small dry mix mortar production line comprises a feeding screw, a mixer, and a packaging machine.

The small dry mortar mixing plant structure is simple, and the output can reach 30 tons per day, which is very suitable for investors who are just starting the dry mortar business.

Picture 2: Standard dry mortar production line(2-8 t/h)

This is a standard small-scale dry mortar production line, comprising a feeding system, mixing system, unloading system, storage system, and packaging system.

Standard dry mortar production lines are simple to operate, cost-effective, and the mortar mixer capacities range from 500kg to 5000kg, with supporting systems matched to the main unit size. Output ranges from 2t/h to 8t/h.

If you have a steady customer base and want more professional product quality, but are concerned about the high cost of a fully automatic dry mortar plant, this semi-automatic model (with a capacity of 8–15 TPH) is perfect for you. It comes with reserved automation interfaces for future upgrades. You can start with manual feeding to cut initial costs, and later add storage and weighing systems to upgrade it to a fully automatic dry mortar plant (with a capacity of 15–30 TPH). We protect every penny of your investment.

Semi-automatic dry mortar mixing plant features:

• Between a simple production line and a fully automatic production line, can realize automatic mixing and automatic packaging. Additives need to be operated manually, screw belt mixer and double shaft mixer are available, the configuration can be changed according to the output at a later stage, and there is much space for operation.
• Investment cost and production efficiency are between simple and fully automatic production lines.
• A semi-automatic dry mix mortar manufacturing plant means that additives must be added manually.
• The mixing and packaging systems are automated, and the entire dry mortar production line requires 4 workers.

Application：

• Medium production capacity is usually suitable for small and medium-sized enterprises.
• Enterprises that plan to expand production in the later stages.

Price：

• The cost of semi-automatic dry mortar equipment ranges from $10,000 to $40,000. Based on feedback from our clients, the investment can be fully recovered within 6–10 months.

As shown in the figure below, the output of the ordinary semi-automatic dry mix mortar manufacturing plant can reach 6t/h, while the improved one can get 12t/h.

The fully automatic dry mix mortar plant has a reasonable structure and high production efficiency, and the whole process is automated. Only 2-3 workers can complete the 20t/h production line. Automate weighing, dosing, and packaging to save you even more. It adopts PLC microcomputer control with batching accuracy of ±0.5%, ensuring that every bag of product meets laboratory-grade quality standards. Equipped with a pulse dust collector, it easily passes environmental inspections, supports 24-hour continuous operation, and truly realizes machine-to-human replacement.

Features:

1. High degree of automation: A fully automatic dry mortar mixing plant adopts computer control, and the production process is fully automated, without manual operation. From measuring, conveying, mixing, and packaging raw materials to warehousing of finished products, all processes are controlled by computer, realizing the automation of the production process.
2. High production efficiency: 24-hour continuous production can be realized. The annual output of one automatic dry mortar production line can reach hundreds of thousands of tons.
3. Good product quality: the production process of the automatic dry mortar production line is stable and reliable, and the product quality is high. The dry mortar produced is characterized by high strength, strong adhesion, and good durability.
4. High investment cost: The automatic dry mortar production line has high investment cost, which is 2 times or even higher than the simple and semi-automatic production line.
5. Wide scope of application: The automatic dry mortar production line is suitable for producing various types of dry mortar, such as masonry mortar, plastering mortar, thermal insulation mortar, decorative mortar, and so on.

Application:

• They have their own dry mortar brand and pursue environmental protection and the lowest long-term operating costs.

Price:

• The cost of fully automatic dry mortar plant ranges from $30,000 to $300,000. In particular, the cost of a tower-type dry mortar plant may reach up to $500,000.

Expert Advice for Dry Mortar Plants

As a professional manufacturer of dry mortar equipment with nearly 20 years of experience, Furein Machinery provides you with the following guidelines to avoid pitfalls when selecting equipment:

• Check your raw materials: If you use wet sand, you must equip a sand drying machine. Otherwise, the mixer will be prone to clogging.
• Check your workshop height: The height of your workshop determines whether you choose a step-type plant (suitable for low workshops) or a tower-type plant (higher efficiency). Make sure the supplier provides you with design drawings, and detailed specifications for every dimension and floor space of the standard dry mortar machine.
• Check your mortar formula: For producing high-end tile adhesive, you must select a plow shear mixer or a twin-shaft gravity-free mixer. A standard ribbon mixer cannot meet the required quality standards.
• Check environmental compliance requirements: Closed production is the current industry trend. We recommend equipping even a basic-type plant with a small pulse dust collector.

A dry mix mortar plant can also be called dry mix mortar production line, dry mortar mixing plant, dry mix mortar machine, etc. It is a production line that can mass-produce dry mix mortar, consisting of a feeding system, mixing system, weighing system, packaging system, conveying system, etc. It is multifunctional equipment that can also mass produce decorative mortar and masonry mortar such as putty powder, tile adhesive, etc.

So what is a dry mix mortar? The dry mortar is a mix of cement, sand and water. It’s used for many purposes in the construction industry like walling, flooring and ceiling, plastering, etc. This mortar can be applied on masonry surfaces to make walls and floors. The dry mortar is also used to make concrete blocks or bricks to build houses or other structures. Click here to continue reading.

• We support a variety of different models, semi-automatic types, the semi-automatic type output from 1t/h to 10t/h.
• Fully automatic models, daily output of 20 tons, 30 tons, 40 tons, 50 tons, 70 tons, 100 tons, and more than 100 tons.
• Meet your needs, there is always one for you!

A storage silo is used to store large raw materials, such as cement, fly ash, sand.

There is often use 50 tons or 100 tons cement silo as raw material storage, generally using cement, fly ash, sand as raw material silo.

Cement, fly ash using tank truck feeding, sand using bucket elevator conveying to the silo.

For additive materials, it is added manually or automatically to the mixer depending on the amount of additive.

Whether the screw conveyor or bucket elevator has computer program control, can timely feed timely shutdown.

With sand dryer will damp sand drying, the drying system imported German "mosaic structure", three-cylinder sleeve design, save fuel & electricity more.

The sand drying plant is used for the larger dry mortar mixing plant, if you don't use a lot of sand, we recommend you buy finished sand.

Weighing and measuring by the control system according to your set formula automatic feeding and weighing, automatic loading and unloading.

It can automatically measure different raw materials according to the formula, reduce labor intensity and environmental pollution, but also ensure the quality of dry mortar products.

The dry mortar mixer adopts a double-axis gravity-free mixing machine, large capacity bin, short mixing time, high capacity, high uniformity.

It will be mix again in the finished bin, at the same time, to make the material smoothly into the packaging system.

There are two ways of bulk discharging and bagging discharging.

The bulk discharging is generally more efficient and delivers directly to the construction site.

The bagging discharging is generally used by dry mortar manufacturers. There are two kinds of bags: open pocket and valve pocket.

It is used to recover dust in dry mortar mixing plants, which is beneficial to environmental protection.

Dust absorption spot is generally located at the top of the cement bin, the feeding port of the bucket elevator, and the filling machine.

Adopt an advanced PLC programmable control system, intelligent operation control, real-time display of the weight of each material, and automatic correction drop.

From the beginning of small to fully automatic dry mortar mixing plant, more and more advanced, the process is more and more mature, according to your site reasonable design and customization is our biggest advantage.

What is the dry mix mortar plant price? The cost of a dry mix mortar plant is determined by the following factors:

• Type of the dry mix mortar plant
• Capacity of the dry mix mortar plant
• Budget of the dry mix mortar plant

Many customers recently asked, how much is dry mortar mixing plant, here especially want to remind you, different output with different prices; different configurations with different prices; different sites with different prices.

All dry mortar mixing plants need to communicate with you before designing and quotation. According to your site drawings, the dry mortar mixing plant configuration and quotation are finally determined.

We have the patience and confidence to design the most suitable scheme for you, which is responsible for you, but also responsible for us, our enterprise development and growth, rely on the machine quality, rely on the good faith, rely on after-sales service, today, just get so many customer support!

This video can give you a better understanding of the dry mix mortar manufacturing process. You can see that the whole dry mix mortar manufacturing process is related to the raw material storage system, mixing system, packaging system, weighing system, control system, conveying system, etc.

How dry mix mortar plant works

How does a dry mix plant work?

The dry mortar mixing plant before formal work, to empty machine operation, and the conveyor, reducer, weighing system, bucket elevator, mixing machine, finished bin reducer, air compressor, etc. refueling. Ensure adequate lubrication capacity of the equipment.

Power on all devices and debug them one by one. Make preparations for production. When the elevator, air compressor, and dust collector are opened, the batching scale is opened to lift the prepared materials from the hopper to the pre-mixed hopper.

Start the dry mortar mixer, mixing for 3-5 minutes, then start the motor of the finished bin, open the valve of the mixer, and put the material into the finished bin for packaging.

The two largest manufacturing bases of dry mix mortar plants are in China and India, and Europe, such as Germany and the UK.

The dry mortar production line in Europe and the United States has a high degree of automation; precision can even reach 100%. Of course, the price is also costly.

China and India are developing rapidly in the manufacture of dry mix mortar machines, especially in China, the precision of the material can reach 99.8%. It is worth noting that its price is half of Germany's.

In China, the central city of Henan province is home to the leading dry mix mortar plant manufacturers, which is where China's dry mix mortar machine originated.

With the development of science and technology, the technology of dry mix mortar manufacturing is more mature, and the price of dry mortar production lines is more and more transparent.

We Furein Machinery has 15 years of experience in dry mix mortar manufacturing plant; each worker has a skill; choosing us can let you save more cost and provide you with an overall turnkey solution.

A strong technical team will always be your backing; when you encounter any dry mortar mixing plant problems, you can contact us, whether you buy machines from us or not.

• Wall plaster
• Bricklaying mortar
• External plaster
• Sand-based internal plaster
• Decorative render
• Tile adhesives
• Thin-set mortar
• Repair mortar
• Waterproofing mortar
• Reinforced concrete
• Joint filler
• Grouts
• Floor screeds
• Soundproofing
• Bonding mortar
• Wall putty
• Gypsum-based internal plaster
• Renovation mortar

The capacity of dry mix mortar plant is 1 ton to 60tons per hour. You can calculate your daily output, monthly output and annual output according to the working hours, so as to get your dry mortar cost.

It is difficult to answer this question as it depends on many factors. These include:

• The size of your dry mix plant (small, medium, or large).
• The type of technology you want to use (low-tech, mid-tech or high-tech).
• Where do you want to set up your plant (urban area, rural area, or coastal area).

Read this FAQ guide to learn more about dry mortars, their applications, and how to establish a proper dry mixing plant.

FAQ

Q: What is the cost of a dry mortar plant?

A: Our engineer can design the plant according to your requirements and budget; different dry mortar plant investments are different. We will provide cost-effective solutions to your low-capacity and low-cost needs.

Q: What will we offer you?

A: We can provide turnkey solutions for dry mortar plants, from working site planning to dry mortar machines, transportation, installation and training, the formula of dry mortars, after-sales services, lifetime technical support, etc.

Q: What is the capacity?

A: We have a dry mortar plant with a capacity of 1-100TH, and we can also customize the dry mortar plant to your capacity requirement.

Q: How long is the guarantee period?

A: 12 months; we provide free spare parts and services within this period.

Q: Are you responsible for installing the equipment?

A: We will send engineers to your country to guide the installation and train your workers to operate the machine.

Keep reading:

• How To Start Dry Mix Mortar Plant Business
• How To Choose The Right Dry Mix Mortar Plant?
• How To Choose The Right Dry Mortar Mixer Machine?
• How do you choose a dry mortar mixing machine?
• The Difference Between Semi-Automated And Automatic Dry Mix Mortar Plant
• How Much Money Would Be Needed To Start A Tile Adhesive Production Line?